
Overview
Prototypes answer questions before money is committed to tooling: does it look right, fit right and work right? Rapid prototyping combines several processes so each prototype stage uses the fastest method that still answers the question.
We help you plan prototype stages, choose processes and iterate quickly — and design each prototype with the production process in mind.
What We Can Make
- Looks-like prototypes — painted, textured appearance models
- Works-like prototypes — functional mechanics and electronics
- Engineering prototypes in production-grade materials
- Pre-production samples for testing and certification
- Small pilot batches for user testing
Materials
| Method | Best for |
|---|---|
| 3D printing | Fastest iterations, complex shapes |
| CNC machining | Production materials, precision, strength |
| Vacuum casting (urethane) | 10–50 molded-like parts from a silicone mold |
| Sheet metal | Enclosures and brackets |
| PCBA prototypes | Electronics validation |
Manufacturing Process
- Define the question each prototype must answer.
- Select process per part.
- Build and finish.
- Test & feedback — fit, function, user feedback.
- Iterate design and repeat.
- Freeze design for tooling and production.
Applications
- Investor and trade-show demonstrators
- Engineering validation (EVT/DVT)
- User testing and crowdfunding samples
- Fit checks with existing systems
- Certification pre-testing
Quality Control
Quality checks are agreed before production starts and tied to your drawing, sample or specification — not to a generic checklist.
- Check against the purpose of the prototype (appearance vs. function)
- Key dimensions for fit-critical parts
- Photos and notes on any deviations
- Lessons-learned list for the next iteration
See how we approach inspection across all projects on our quality control overview.
Customization
- Paint, texture and color matching
- Logos and graphics
- Mixed-material assemblies
- Electronics integration
Next step: small batch manufacturing or full production via OEM / ODM.